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Phased process control for
step-wise preparation of a final product that combines various ingredients under
varying process conditions
Control Systems, Inc. has never failed to deliver working and reliable systems
in 20+ years of continuing operation.
on technical detail and excellence is applied to each client੭portant work.
technical range and demonstrated success extends to a wide variety of areas.
Control Systems, Inc. is well recognized for a wide range of batch automation
successes. These span food, pharmaceutical and chemical industry clients.
know the old. We understand the new.
Batching Automation is the integration of process control
engineering with process control software and hardware for step-wise production
of a final product. Each batching phase is developed according to its process
where can I use it?
The process purpose
can be the addition of feed material, the separation of finished product, the
cooling / heating of a mix, blend or reaction and the pressure/vacuum conditions
specific to the batch phase.
Automation technologies are hardware based and/or software based, pre-existing
automation includes interactions with the human operator to accommodate
sampling, special additives or recipe adjustment.
Our demonstrated success
A few of our
Dynamic scheduling of
帴⡴ch to be run based on raw material availability
Monitoring and display
of process equipment and batch condition for fitness to proceed
Display of explicit
process condition messaging to allow detailed monitoring by human operator
Integrating of process
batch automation with QA forms, inspection records and production history
Coordination of shared
ingredient source feeds to reduce process feed delays
Automated Wash or Clean-In-Place sequences
Development of process
specific metrics for production optimization
Flexible 榭line튉recipe development tools consistent with the batching process control
Motion recipes for
tightly integrated work cell, motion coordination within shared work space
Batch sequences in
excess of 70 phases (steps)
intervention systems to automatically monitor and neutralize failed
Copyright 2011, Philadelphia Control Systems, Inc.